Cable Structure

Conductor :

Flexible Battery Cables :  Flexible bare copper class 5 conductors to SAE J1127 VDE 0295, IEC 60228, IS 2465, BS 6862

Extra Flexible Battery Cables :  Flexible bare copper class 6 conductors to SAE J1127 VDE 0295, IEC 60228, IS 2465, BS 6862

Separator :  Polyester tape over conductor for HOFR insulated extra flexible battery cables

Insulation :

Flexible Battery Cables :  HR PVC

Extra Flexible Battery Cables :  HOFR

Colour :  Red, Black

Flame propagation :  Flame retardant test as per IEC 60332-1

Cable features

  • Extra flexibility
  • The JAINSON Auto cables is impervious to water, petrol, diesel, acids, engine and lubricating oils and grease resistant
  • High mechanical strength
  • Excellent flame retardant properties
  • Special heat resistant insulation
  • Excellent mechanical & electrical properties
  • Minimum bending radius
  • Tested by SGS, EIL, RITES, NPC, INTERTEK

Technical Data

Operating Temp:
  • -20°C to 85°C for Heat resistant insulation
  • -40°C to 105°C for HOFR insulation
Nominal voltage: 300 V
Test voltage: 2000 V
Insulation resistance: Min. 20 MΩ x km
Min. bending radius:
  • 7 x cable diameter for heat resistant PVC insulated battery cables
  • 6 x cable diameter for HOFR insulated Extra flexible battery cables

Application

Battery Cables :
These wires used low voltage circuit in automobiles such a Vehicles and Motor cycles. where high flexibility is required.

Standard length cable packing :
Coils 25, 50, 100, 200 m in carton boxes, reels

Technical Data Table

Single Core HR PVC Insulated Flexible Battery Cables

Nominal cross sectional area of conductor Number/Nominal dia of strands Nominal insulation thickness Appox overall diameter Max conductor resistance at 20°C Current rating
Sq. mm. mm mm mm Ω/km Amps
16 196/0.4 1 8.1 1.21 57
25 276/0.4 1.2 9.9 0.780 71
35 396/0.4 1.2 11.35 0.554 91
50 396/0.4 1.4 13.5 0.386 120
70 360/0.5 1.4 15.55 0.272 165
95 475/0.5 1.6 18 0.206 200
120 608/0.5 1.6 19.8 0.161 225
150 750/0.5 1.8 22.1 0.129 250
185 925/0.5 2 24.7 0.106 300
240 1221/0.5 2.2 28 0.0801 425
  • All are flexible conductors
  • Insulation grade is Type C
Single Core HOFR Insulated Extra Flexible Battery Cables

Nominal cross sectional area of conductor

Number/Nominal dia of strands

Nominal insulation thickness

Mean overall dimeter

Max conductor resistance at 20°C

Current rating

Lower lmit

Outer limit

Sq. mm.

mm

mm

mm

mm

Ω/km

Amps

10

273/0.2

1.2

6.2

7.8

1.91

 42

16

513/0.2

1.2

7.3

9.1

1.21

57

25

783/0.2

1.2

8.6

10.8

0.780

71

35

1107/0.2

1.2

9.8

12.3

0.554

91

50

1566/0.2

1.5

11.9

14.8

0.386

120

70

2214/0.2

1.5

13.6

17

0.272

165

95

2997/0.2

1.8

15.6

19.5

0.206

200

  • All are extra flexible conductor
  • Seperation layer is polyester tape
  • Insulation is HOFR